- Highly inspecting equipment in every working procedure, quality comes first;
- Fast & Safe Delivery;
- Assisting our clients for foundation construction of equipments;
- Dispatching engineers to install and debug equipments;
- Training the first-line operators on site;
- Regularly visit clients to solve production problems;
- Providing life-long maintenance service;
- Providing technical exchanging;
Packing and shipping-
Installation:Engineers available for oversea installation with salary
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Packaging:Seaworthy packing
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Delivery time:Around 5 months
- Excellent characters of our paper production line
- high speed;
- saving power;
- good quality;
- stable working;
- competitive price;
- high production capacity;
- automaticlly;
- exquisite technology;
- can design according to your request
- Technical consultation;
- Project evaluation;
- Detailed design of factory;
- Installing and testing the whole production line;
- Training engineers and workers;
- Supplying spare parts for long time.
CHAPTER ONE : TECHNICAL SPECIFICATION
I. Equipment overview
1. 2600/80 Paper making machine applicable to raw material for the wood pulp , waste paper pulp etc to production the 200-500g/m2 paperboard.
2. The equipment drive location divide into left hand machine and right hand machine , manufactured according to customer requirements.
3. The equipment is single storey layout , all mounted on the above-ground.
II. Main technical parameters
Variety of paper |
Kraft Paper / Corrugated Paper / Linerboard |
Grammage |
200-500 g/m2 |
Net paper width |
2600 mm |
Production capacity |
25-35 ton/day |
Design speed |
80 m/min |
Working speed |
35-50 m/min |
Track gauge |
3300 mm |
Drive type |
Speed control by frequency variation; Separately drive |
Total power |
189 KW |
External dimension |
46 m * 9.2 m * 4.8 m length * width * high |
Power source standard |
Voltage:380 v±10 ; Frequency:50 Hz |
Compressed air for the operation |
Working air pressure:0.8MPa |
Air chamber:1m³ provide by client |
Steam pressure |
0.5 Mpa |
CHAPTER TWO : STRUCTURE DESCRIPTION
I. Vatman's section
Vatman's-section consist of : wove mould , cylinder vat , couch roll , vacuum turn back roll , guide roller , vacuum suction water tank , spray water pipe , machine frame , etc .
1. Wove mould
Wove mould , 6 pieces , size:φ1500×2900mm . stainless steel , slice type structure.
2. Cylinder vat
Cylinder vat , 6 pieces , use concurrent flow type , high quality steel plate soldering.
3. Couch roll
Couch roll , 6set , size: φ380×2950mm . use seamless steel tube to make , surface rubber . roller surface hardness : HS 35±3° . axle head use high quality carbon steel 45# (German Standard : C45 / American Standard : 1045).
4. Vacuum turn back roll
Vacuum turn back roll use double vacuum chamber . 1 piece . size: φ650×3050mm . use stainless steel to make. Suction mouth width : 2050mm, vacuum piping in the machine frame inside .
5. Vacuum suction water tank
Vacuum suction water tank , 7 pieces . tank use corrosion resistant plate to make , equipped with high polymer panel. Suction water mouth size:φ65mm . Every vatman's section equipped with 1 piece and vacuum turn back roll equipped with 1 piece .
6. Guide roller
Guide roller , size: φ156×3100mm . use δ=8mm seamless steel tube to make . chrome-faced . axle head use high quality carbon steel 45# .
7. Machine frame
Machine frame use steel plate knee bend to soldering make . chest structure . machine frame equal height deviations ≤ 0.10mm
II. Press part
Press part have two part device . vacuum K type Press device and large-diameter roll press device. machine frame use chest structure soldering , lifting top roller and pressurization use pneumatic control , every press device equipped with vacuum suction water tank , tensioner , corrector unit , spray water pipe , spreader roller , guide roller , scraper etc .
1. Vacuum K type Press device
Vacuum Press top roll , φ750×3000mm , 1 piece , use marble to make . Steel shafting in the inside .
Vacuum Press bottom roll , φ650×3000mm , 1 piece , use foundry iron to make the roller , surface rubber δ=25mm , roller surface hardness : HS 95±3° , rubber surface take the groove .
Vacuum press roll , φ700×3050mm , 1 piece , use stainless steel to make the roller , surface rubber δ=25mm . equipped with moving seat , convenient for replacement woven felt . vacuum piping in the machine frame inside .
2. Large-diameter roll press device
Large-diameter roll ,φ1050*2800mm , 2 pieces , design pressure 160N/mm . large-diameter top roll use stainless steel to make , bottom roll use stainless steel to make and surface rubber δ=25mm , roller surface hardness . use double-shaft drive .
3. Vacuum press bottom roll and large-diameter bottom roll equipped with Water receiving disc , Suction water mouth size:φ80 , in the driving side .
4. Every press device equipped with walking board , railing , use section bar to welding make .
5. Woven felt wringing roll , 2 pieces , φ300×3000mm , use stainless steel to make the roller , surface rubber .
6. Guide roller
Guide roller , size: φ156×3100mm . use δ=8mm seamless steel tube to make . chrome-faced . axle head use high quality carbon steel 45# .
7. Spreader roller
Spreader roller , size: φ175×3000mm , use seamless steel tube to make , surface rubber , rubber hardness HS 97±3°
8. Dancing roll
Dancing roll , 1 piece , φ80×2900mm
9. Electric tensioner , 5 set , manually corrector unit , 4set . screw arbor use stainless steel to make . roller use seamless steel tube to make . nut use tin bronze to make.
10. Fixed spray water pipe , 2 set , pipe use galvanized pipe , cleaning woven felt .
11. Machine frame
Machine frame use steel plate knee bend to soldering make . chest structure . machine frame equal height deviations ≤ 0.10mm
III. Drying part
Drying part have 8 drying cylinder , equipped with scraper 8 set , dryer fabrics 2 set , electric tensioner 2set , manually corrector unit 2set .
Every dryer fabrics equipped with electric tensioner 1set , manually corrector unit 1 set . every drying cylinder equipped with scraper 1 set .
machine frame use chest structure , open type large gear drive .
1. Drying cylinder
Drying cylinder , 10 pieces , φ1500×3000mm , equipped with rotate steam connector and siphon . working pressure 0.9 MPa .
2. Scraper
Scraper , 8 set . scraper body use section bar soldering , aging treatment . bladeδ=1.05mm , material quality : manganese steel.
3. Guide roller
Guide roller , size: φ156×3100mm . use δ=8mm seamless steel tube to make . chrome-faced . axle head use high quality carbon steel 45# .
4. Electric tensioner , 2 set , manually corrector unit , 2set . screw arbor use stainless steel to make . roller use seamless steel tube to make . nut use tin bronze to make.
5. Spring roll , φ156×3000mm , 1 piece , roller body use Seamless Steel tube to make .
6. Every layer equipped with walking board , railing , use section bar to welding make .
7. Hood of steam
Hood of steam is semi-Open type Framework Combine structure . install on the crossbeam . bracket use section steel to make , wallboard use aluminum alloy sheet , top have 2set suction mouth . driving side equipped with wind pipe interface .
8. Machine frame
Machine frame use steel plate knee bend to soldering make . chest structure . machine frame equal height deviations ≤ 0.10mm
IV. Drive part
Drive part use Speed control by frequency variation; separately drive , total 8 drive points , total power 232 KW .
Name |
Number of drive points |
Power |
Vacuum turn back roll |
1 |
45 KW |
K type Press device |
2 |
2 * 45 KW |
Large-diameter roll press device |
1 |
45 KW |
Drying part |
1 |
15 KW |
Calender |
1 |
22 KW |
Roll paper machine |
1 |
15 KW |
Total |
7 |
232 KW |
V. Corollary equipment
Two-roller calender , 1set
Top rollerφ500 , bottom rollerφ575mm . pneumatic pressure adding .
horizontal roll paper machine
Roll paper cylinderφ900mm , MAX roll paper diameterφ1500mm , equipped with roll paper roller 3 pieces
VI. Control Part (control system)
1. Electrical control part
Electrical control part use PLC Digital programmable control systems , control by frequency transforming cabinet and operation cabinet . operation cabinet with start , stop , taut , running , crawl , speed up , speed down , press-button . equipped with ammeter , pressure gauge , speed indicator , disturbance display . every drive points can single control , also can unified control.
2. Air control part
Air control part use air control box , total 5 set . control all air cylinder and pneumatic tyre conduct Lift roller , compression etc operation . box use stainless steel to make.
VII. Foundation part
Foundation part include foundation planar graph , foundation plate , foundation bolt . we will provide detailed foundation planar graph . foundation plate use green cast iron to make , aging treatment .
Factory Information |
1 |
The factory has passed PAC-SL |
2 |
Products has passed ISO9001 quality certification |
3 |
Many years experience of exporting equipments |
4 |
we install the batch testing equipment to ensure safety and quality for all machines, thus ensuring the interests of clients. |
5 |
We adhere to the " quality first, service first, continuous improvement and innovation, to meet customer needs " Management and the principle of " zero defect, zero complaints " as the Quality Objectives. |
Our Serve |
1 |
Reasonable suggestions for selection of equipment |
2 |
Professional product's design to meet your equipment needs. |
3 |
Provide detailed configuration of the equipment instruction and equipment assembly drawings, to make you more aware of the device's ability to work. |
4 |
Transportation Service. |
5 |
Engineers on-site equipment installation and commissioning |
6 |
Provide training for your employees |
7 |
Professional technical guidance and technical support during your production, make sure the device's function properly |
8 |
Equipment upgrade & remould |
9 |
Engineer can go to your factory when you need |
10 |
Guidance of maintenance for equipments |
Frequently Asked Questions |
Q |
Are you factory or trade company? |
R |
We are a professional supplier of paper - making machine, From design to production to delivery, we have many years experience, Provide a complete set of services. |
Q |
Is OEM available? |
R |
Yes, welcome to deep cooperation. |
Q |
What's your quality guarantee? |
R |
Our machine reach ISO 9001 quality standard. We will be responsible for any quality problem. |
Q |
Can you contract the whole equipment installation and commissioning work? |
R |
Yes, We can contract the entire equipment work, in the delivery after, you can directly put into production , do not need a second trial. |